The Crosswrap 1000S is an automatic 360° stretch wrapping machine built for circular and coiled products that standard horizontal wrappers cannot handle well. It wraps stretch film around the circumference of the product in real time, compatible with all kinds of circular shapes.
What it wraps
- Vehicle wheels and tyres
- Vehicle rims
- Hose pipe coils
- Electrical cable coils
Min. dimensions: Ø450 x 100 mm; max. width x height: Ø700 x 400 mm.
How it works
The coiled or circular product advances on the conveyor and is wrapped with stretch film around its full circumference in real time, so the film follows the circular profile rather than a straight pass. Ring and conveyor speeds are set independently to control film overlap and tension on the coil.
Technical specifications
| Feature | Value |
|---|---|
| Max. width x height | Ø700 x 400 mm |
| Min. dimensions | Ø450 x 100 mm |
| Useful / total conveyor length | 1300 / 1350 mm |
| Working height | 950 mm |
| Max. conveyor speed | 12 m/min |
| Max. load capacity | 100 kg/m |
| Stretch film | Max. 170 mm wide, Ø230 mm roll, Ø76 mm core, 23-30-35 micron |
| Main motor power | 1.5 kW (total power 3.3 kW) |
| Ring rotation speed | 20-85 rpm |
| Power supply | 380 V, 50/60 Hz, 3P+1N+1G |
| Machine size (W x H x L) | 2191 x 2341 x 3020 mm |
| Weight | 1170 kg |
Full specifications, layout drawings and options are in the product catalogue.
Applications in detail
The Crosswrap 1000S is the compact model of the Crosswrap series, for tyres, wheels, rims, hose coils and electrical cable coils from Ø450 × 100 mm up to Ø700 × 400 mm.
Tyres and complete wheels
Tyres and wheels are wrapped around their full circumference, which keeps tread and sidewalls clean in the warehouse and prevents marks when they are stacked. Wrapped tyres are also easier to handle and label as single units.
Steel and alloy rims
Rims have visible, often painted or polished surfaces. A tight wrap protects them from scratches and dust between production, storage and fitting.
Hose coils
Garden, industrial and hydraulic hose coils are held together by the film, so they do not unwind in handling, and the hose surface stays clean.
Electrical cable coils
Cable and wire coils are wrapped as compact, stable units that stack well and keep the insulation protected from dust and moisture.
How Crosswrap differs from a standard orbital wrapper
A standard horizontal orbital wrapper is designed for straight, long products that pass through the ring along their length. Circular products need a different approach: on the Crosswrap, the product advances on the conveyor while the ring wraps stretch film around its full circumference in real time, so the film follows the round profile instead of a straight pass.
Ring speed and conveyor speed are set independently on the operator panel. More overlap gives a stronger pack for heavy coils that must not unwind; a lighter setting saves film on products that only need dust protection.
Choosing between the Crosswrap models
Choose the Crosswrap 1000S for passenger tyres, rims and coils up to Ø700 mm and 400 mm wide. For bigger tyres, wheels and coils up to Ø950 mm and 800 mm wide, choose the Crosswrap 1500S.
| Crosswrap 1000S | Crosswrap 1500S | |
|---|---|---|
| Product size (Ø × width) | Ø450 × 100 to Ø700 × 400 mm | Ø650 × 100 to Ø950 × 800 mm |
| Stretch film width | Up to 170 mm | Up to 250 mm |
| Ring speed | 20–85 rpm | 20–60 rpm |
| Conveyor (useful / total) | 1300 / 1350 mm | 1900 / 1950 mm |
| Working height | 950 mm | 900 mm |
| Main / total power | 1.5 / 3.3 kW | 2.2 / 4.1 kW |
| Machine size (W × H × L) | 2191 × 2341 × 3020 mm | 2575 × 3115 × 3325 mm |
| Weight | 1170 kg | 1375 kg |
Both models run on 380 V, 50/60 Hz three-phase power and carry up to 100 kg/m on a conveyor running at up to 12 m/min. See also our tyre, hose and cable coil packaging page.
Stretch film for the Crosswrap 1000S
The Crosswrap 1000S takes stretch film rolls up to 170 mm wide and 230 mm in diameter on a 76 mm core, in 23, 30 or 35 micron.
- 23 micron is usually enough for dust protection on tyres and light coils.
- 30 micron is a common all-round choice for rims, hose and cable coils.
- 35 micron suits heavy coils and products that are stored for a long time or shipped over long distances.
Installation and integration
The Crosswrap 1000S measures 2191 × 2341 × 3020 mm (W × H × L) and weighs 1170 kg. Its conveyor has a useful length of 1300 mm at a working height of 950 mm. Main motor power is 1.5 kW and total installed power 3.3 kW.
Products can be placed on the infeed conveyor by hand or arrive from a winding, extrusion or production line. Edda builds the conveyors and line equipment around the wrapper when coils need to be fed and taken off automatically.
What to check before ordering
- Diameter range: the smallest and largest outside diameter you pack.
- Width: the widest tyre or coil, which decides between the 1000S and the 1500S.
- Weight: the heaviest product, against the 100 kg/m conveyor capacity.
- Protection: dust cover only, or a heavier wrap that also keeps coils from unwinding.
- Output: products per hour and how products reach the wrapper.
Operation, maintenance and service
Operators load the film roll, choose the product settings on the panel and keep the conveyor clear. Routine care is simple: keep the conveyor and film path clean, check the film carriage and cutting area, and follow the maintenance intervals in the operating manual.
Edda machines run in more than 80 countries. Installation, training and service are provided by Edda and its local distributors, with remote support from our engineers in Bursa, Türkiye, where the machines are designed and built.
Why wrap tyres, rims and coils
Circular products spend a long time in warehouses and are handled many times before they reach the end user. Wrapping them on the Crosswrap 1000S brings several practical benefits:
- Clean products: dust, moisture and dirt stay off tread, rims, hose and cable insulation during storage.
- Stable coils: the film holds hose and cable coils together, so they do not unwind or lose their shape when lifted and stacked.
- Better stacking: wrapped units have a smooth, defined outer surface and stack more neatly on pallets and shelves.
- Easier labelling and identification: a wrapped product can carry its label on the film, and the batch stays together.
- Surface protection: painted or polished rims and wheels are protected from scratches in handling and transport.
Because the wrapping is automatic, every product gets the same protection, regardless of shift or operator.
Why manufacturers choose Edda
- Real-time 360° wrapping for circular and coiled products
- Compatible with tyres, rims, hose and cable coils in one machine
- Machines in use in more than 80 countries
Related machines
- Crosswrap 1500S – larger coil and wheel diameter capacity
- Spinner 600 S – horizontal orbital wrapper for profiles and mouldings
Frequently asked questions
What is the minimum product size?
Ø450 x 100 mm.
What kinds of circular products can it wrap?
Vehicle wheels and rims, hose pipe coils and electrical cable coils, and any similar circular shape.
What stretch film widths does the machine support?
Stretch film up to 170 mm wide, on a Ø230 mm roll with a Ø76 mm core.
What power supply does it require?
Total installed power is 3.3 kW, on a 380 V, 50/60 Hz, 3P+1N+1G supply.
Can the 1000S wrap truck tyres?
Products up to Ø700 mm and 400 mm wide fit the 1000S. Larger tyres and wheels need the Crosswrap 1500S (up to Ø950 × 800 mm).
How fast does the ring turn?
The ring speed is adjustable from 20 to 85 rpm.
Can the film overlap be adjusted?
Yes. Ring speed and conveyor speed are set independently on the operator panel.
How heavy can the product be?
The conveyor carries up to 100 kg per metre.
Does the machine need an operator?
An operator places products on the infeed conveyor and takes them off at the outfeed, unless conveyors bring products in and out automatically. The wrapping itself runs automatically.
What power supply is needed?
380 V, 50/60 Hz, three-phase with neutral and earth (3P+1N+1G).
Can the Crosswrap be part of a production line?
Yes. Infeed and outfeed conveyors can connect it to winding, extrusion or tyre production, so products are wrapped as they come off the line.
Which film should I start with?
30 micron is a good starting point for most tyres, rims and coils; switch to 23 micron for light dust protection or 35 micron for heavy coils and long storage.
Compare this model with our full range of orbital wrapping machines for profiles, doors, panels, furniture and coils.
Get a quote for the Crosswrap 1000S
Tell us what you wrap, the product dimensions and the output you need. Our team will reply with a configuration and price.