The Crosswrap 1500S is the larger model in the Crosswrap series, an automatic 360° stretch wrapping machine for bigger circular and coiled products that standard horizontal wrappers cannot handle well. It wraps stretch film around the circumference of the product in real time, compatible with all kinds of circular shapes.
What it wraps
- Vehicle wheels and tyres
- Vehicle rims
- Hose pipe coils
- Electrical cable coils
Min. dimensions: Ø650 x 100 mm; max. width x height: Ø950 x 800 mm.
How it works
The coiled or circular product advances on the conveyor and is wrapped with stretch film around its full circumference in real time, so the film follows the circular profile rather than a straight pass. With a larger ring opening than the 1000S, it handles bigger coils and wheel diameters while keeping overlap and tension consistent.
Technical specifications
| Feature | Value |
|---|---|
| Max. width x height | Ø950 x 800 mm |
| Min. dimensions | Ø650 x 100 mm |
| Useful / total conveyor length | 1900 / 1950 mm |
| Working height | 900 mm |
| Max. conveyor speed | 12 m/min |
| Max. load capacity | 100 kg/m |
| Stretch film | Max. 250 mm wide, Ø230 mm roll, Ø76 mm core, 23-30-35 micron |
| Main motor power | 2.2 kW (total power 4.1 kW) |
| Ring rotation speed | 20-60 rpm |
| Power supply | 380 V, 50/60 Hz, 3P+1N+1G |
| Machine size (W x H x L) | 2575 x 3115 x 3325 mm |
| Weight | 1375 kg |
Full specifications, layout drawings and options are in the product catalogue.
Applications in detail
The Crosswrap 1500S is the larger model of the Crosswrap series, with a ring opening for tyres, wheels, rims and coils from Ø650 × 100 mm up to Ø950 × 800 mm and 250 mm wide film.
Tyres and complete wheels
Tyres and wheels are wrapped around their full circumference, which keeps tread and sidewalls clean in the warehouse and prevents marks when they are stacked. Wrapped tyres are also easier to handle and label as single units.
Steel and alloy rims
Rims have visible, often painted or polished surfaces. A tight wrap protects them from scratches and dust between production, storage and fitting.
Hose coils
Garden, industrial and hydraulic hose coils are held together by the film, so they do not unwind in handling, and the hose surface stays clean.
Electrical cable coils
Cable and wire coils are wrapped as compact, stable units that stack well and keep the insulation protected from dust and moisture.
How Crosswrap differs from a standard orbital wrapper
A standard horizontal orbital wrapper is designed for straight, long products that pass through the ring along their length. Circular products need a different approach: on the Crosswrap, the product advances on the conveyor while the ring wraps stretch film around its full circumference in real time, so the film follows the round profile instead of a straight pass.
Ring speed and conveyor speed are set independently on the operator panel. More overlap gives a stronger pack for heavy coils that must not unwind; a lighter setting saves film on products that only need dust protection.
Choosing between the Crosswrap models
Choose the Crosswrap 1500S for larger tyres, wheels and coils up to Ø950 mm and 800 mm wide. For products up to Ø700 mm and 400 mm wide, the more compact Crosswrap 1000S is enough.
| Crosswrap 1000S | Crosswrap 1500S | |
|---|---|---|
| Product size (Ø × width) | Ø450 × 100 to Ø700 × 400 mm | Ø650 × 100 to Ø950 × 800 mm |
| Stretch film width | Up to 170 mm | Up to 250 mm |
| Ring speed | 20–85 rpm | 20–60 rpm |
| Conveyor (useful / total) | 1300 / 1350 mm | 1900 / 1950 mm |
| Working height | 950 mm | 900 mm |
| Main / total power | 1.5 / 3.3 kW | 2.2 / 4.1 kW |
| Machine size (W × H × L) | 2191 × 2341 × 3020 mm | 2575 × 3115 × 3325 mm |
| Weight | 1170 kg | 1375 kg |
Both models run on 380 V, 50/60 Hz three-phase power and carry up to 100 kg/m on a conveyor running at up to 12 m/min. See also our tyre, hose and cable coil packaging page.
Stretch film for the Crosswrap 1500S
The Crosswrap 1500S takes stretch film rolls up to 250 mm wide and 230 mm in diameter on a 76 mm core, in 23, 30 or 35 micron.
- 23 micron is usually enough for dust protection on tyres and light coils.
- 30 micron is a common all-round choice for rims, hose and cable coils.
- 35 micron suits heavy coils and products that are stored for a long time or shipped over long distances.
Installation and integration
The Crosswrap 1500S measures 2575 × 3115 × 3325 mm (W × H × L) and weighs 1375 kg. Its conveyor has a useful length of 1900 mm at a working height of 900 mm. Main motor power is 2.2 kW and total installed power 4.1 kW.
Products can be placed on the infeed conveyor by hand or arrive from a winding, extrusion or production line. Edda builds the conveyors and line equipment around the wrapper when coils need to be fed and taken off automatically.
What to check before ordering
- Diameter range: the smallest and largest outside diameter you pack.
- Width: the widest tyre or coil, which decides between the 1000S and the 1500S.
- Weight: the heaviest product, against the 100 kg/m conveyor capacity.
- Protection: dust cover only, or a heavier wrap that also keeps coils from unwinding.
- Output: products per hour and how products reach the wrapper.
Operation, maintenance and service
Operators load the film roll, choose the product settings on the panel and keep the conveyor clear. Routine care is simple: keep the conveyor and film path clean, check the film carriage and cutting area, and follow the maintenance intervals in the operating manual.
Edda machines run in more than 80 countries. Installation, training and service are provided by Edda and its local distributors, with remote support from our engineers in Bursa, Türkiye, where the machines are designed and built.
Why wrap tyres, rims and coils
Circular products spend a long time in warehouses and are handled many times before they reach the end user. Wrapping them on the Crosswrap 1500S brings several practical benefits:
- Clean products: dust, moisture and dirt stay off tread, rims, hose and cable insulation during storage.
- Stable coils: the film holds hose and cable coils together, so they do not unwind or lose their shape when lifted and stacked.
- Better stacking: wrapped units have a smooth, defined outer surface and stack more neatly on pallets and shelves.
- Easier labelling and identification: a wrapped product can carry its label on the film, and the batch stays together.
- Surface protection: painted or polished rims and wheels are protected from scratches in handling and transport.
Because the wrapping is automatic, every product gets the same protection, regardless of shift or operator.
Why manufacturers choose Edda
- Real-time 360° wrapping for larger circular and coiled products
- Wider ring opening for bigger wheels, rims and coils
- Machines in use in more than 80 countries
Related machines
- Crosswrap 1000S – compact version for smaller coils
- Spinner 1000 S – horizontal orbital wrapper for profiles and panels
Frequently asked questions
What is the minimum product size?
Ø650 x 100 mm.
How does the 1500S differ from the 1000S?
The 1500S has a larger ring opening (up to Ø950 x 800 mm) and a wider stretch film capacity, for bigger wheels, rims and coils.
What stretch film widths does the machine support?
Stretch film up to 250 mm wide, on a Ø230 mm roll with a Ø76 mm core.
What power supply does it require?
Total installed power is 4.1 kW, on a 380 V, 50/60 Hz, 3P+1N+1G supply.
How fast does the ring turn?
The ring speed is adjustable from 20 to 60 rpm.
Why 250 mm film?
Wider film covers more of the product per turn, which helps on wide tyres and coils.
How heavy can the product be?
The conveyor carries up to 100 kg per metre.
Does the machine need an operator?
An operator places products on the infeed conveyor and takes them off at the outfeed, unless conveyors bring products in and out automatically. The wrapping itself runs automatically.
What power supply is needed?
380 V, 50/60 Hz, three-phase with neutral and earth (3P+1N+1G).
Can the Crosswrap be part of a production line?
Yes. Infeed and outfeed conveyors can connect it to winding, extrusion or tyre production, so products are wrapped as they come off the line.
Which film should I start with?
30 micron is a good starting point for most tyres, rims and coils; switch to 23 micron for light dust protection or 35 micron for heavy coils and long storage.
Compare this model with our full range of horizontal stretch wrapping machines for profiles, doors, panels, furniture and coils.
Get a quote for the Crosswrap 1500S
Tell us what you wrap, the product dimensions and the output you need. Our team will reply with a configuration and price.